Domestic and Commercial Custom Welding Handrails/Balustrades.

custom welded handrails - gippsland

Handrails and balustrades, another type of requests we often received from clients around Gippsland.

They serve a dual purpose – preventing accidents and enhancing aesthetics. The real unsung hero behind these fixtures, however, is the craft of welding. Through techniques like MIG (Metal Inert Gas) and TIG (Tungsten Inert Gas) welding, raw materials like stainless steel, mild steel, and aluminium are transformed into functional and appealing structures.

This article delves into the world of handrail and balustrade fabrication, exploring the art and science behind the welding processes that create these essential architectural features.

As well as, through this article we help you to find the best handrails and balustrades.

So, let’s get started.

Materials and Techniques that Used for Custom Welding Handrails/ Balustrade: A Deep Dive

Handrail and balustrade fabrication is a delicate balance of choosing the right materials and welding techniques. We delves into the specifics of this intricate process in this section.

Material Choices: Stainless Steel, Mild Steel, and Aluminium

The choice of material is crucial to the functionality and aesthetics of handrails and balustrades. Stainless steel, renowned for its corrosion resistance, is ideal for outdoor installations or moisture-prone areas.

custom made handrail welding
One of our product that created using above discussed material for one of clients in Gippsland

For robust and sturdy fixtures, mild steel is a reliable choice, bringing unparalleled structural strength. Meanwhile, aluminium, being lightweight and durable, perfectly caters to modern, minimalist designs.

Welding Techniques: MIG vs TIG

The selection between MIG (Metal Inert Gas) and TIG (Tungsten Inert Gas) welding often hinges on the project’s specific demands and the material in use. MIG welding, with its speed and adaptability, is excellent for stainless and mild steel handrails or balustrades.

It allows for high-volume production with strong, consistent results. Conversely, TIG welding, with its precision and control, is suitable for detailed aluminium balustrade designs, where a high level of craftsmanship is required.

The Galvanization Process: A Protective Shield

Regardless of the material and welding technique, galvanization plays a pivotal role in enhancing the lifespan and durability of these fixtures.

This protective process involves coating the steel or aluminium structure with a layer of zinc, providing a shield against corrosion. Given the exposure of handrails and balustrades to the elements or high-traffic usage, galvanized welding fabrication is essential for their longevity and maintained aesthetic appeal.

balustrade-custom welded and galvanized
A final output of our client requirement that finished using galvanized welding fabrication

In essence, the intricate interplay of materials, welding techniques, and processes like galvanization transforms a simple safety requirement into a structure that is both dependable and visually pleasing.

Utilizing Handrails and Balustrades in Domestic Spaces

Handrails and balustrades have an integral role in ensuring safety and enhancing the visual appeal of domestic settings. Here are a few ways they can be utilized at home:

The most common use of handrails domestically is along staircases and balconies. They provide a support system to hold onto while climbing stairs or standing on balconies, ensuring the safety of inhabitants, especially children and the elderly.

In outdoor spaces like decks, patios, and terraces, balustrades serve as protective barriers that prevent accidents, especially in homes with uneven landscapes. MIG welded steel or aluminium balustrades are often preferred for their durability against the elements and minimal maintenance.

Apart from their safety roles, handrails and balustrades can be used as decorative elements in interior design. TIG welded aluminium balustrades, for instance, can be custom designed to match the aesthetic theme of the house, adding an element of elegance to the home.

In open-plan living spaces, balustrades can help demarcate different areas without hindering the flow of light or sightlines. For instance, a low balustrade can separate a kitchen from a living room while maintaining the sense of a shared space.

In homes where residents have mobility issues, handrails can be installed in various areas such as hallways, bathrooms, and even in the garden paths. These provide necessary support and stability, enhancing comfort and accessibility around the house.

Remember, while functionality is important, the choice of material and welding technique can greatly influence the aesthetic and longevity of handrails and balustrades. Therefore, always opt for professional services that offer a balance of quality, aesthetics, and durability.

Implementing Handrails and Balustrades in Commercial Spaces

In commercial environments, handrails and balustrades play a pivotal role not only in ensuring safety but also in contributing to the aesthetics of the space. Here’s how they can be effectively utilized:

In multi-store office buildings, handrails are a necessity along staircases and corridors to ensure employee safety. Balustrades, on the other hand, are commonly used in the design of balconies, terraces, or even indoor overlooks to prevent falls while enhancing the architectural appeal.

Handrails and balustrades are vital safety features in retail spaces and shopping malls, particularly around escalators, staircases, and upper-level overlooks. Glass balustrades are a popular choice here, offering a modern aesthetic and uninterrupted sightlines.

In hospitality environments like restaurants and hotels, handrails and balustrades can be both functional and decorative.

For example, intricately designed TIG-welded aluminium balustrades can add a touch of elegance to dining areas or hotel lobbies. Outdoor areas, like rooftop bars or dining terraces, can also benefit from MIG-welded, galvanized steel handrails for enhanced durability.

In healthcare facilities such as hospitals and nursing homes, handrails are vital in corridors, patient rooms, and bathrooms, providing necessary support for patients and the elderly. They may also be used in rehabilitation centres where patients relearn skills such as walking.

In public transportation hubs like train stations or airports, handrails and balustrades guide pedestrian traffic, ensure safety on staircases and platforms, and demarcate areas such as ticket lines or boarding queues.

The design, material, and welding technique for handrails and balustrades in commercial settings should be chosen based on the specific functional requirements of the space, local safety regulations, and the desired aesthetic.

A professional welding company can help navigate these factors, ensuring the end product is both safe and visually appealing.

Set of commercial client’s (in Gippsland) projects that are designed by us

Choosing the Right Welding Company for Your Handrail/Balustrade Project

Choosing a perfect welding and fabrication company can significantly impact the quality, durability, and aesthetics of your handrails and balustrades. Here we have listed key considerations:

Ensure the company offers comprehensive services, including MIG and TIG welding, multiple material options, galvanized welding fabrication, and onsite welding.

Consider only those welding companies that possess industry-recognized certifications, verifying their competence and adherence to safety standards.

Look for a company with vast experience and a diverse portfolio of handrail and balustrade projects in both domestic and commercial settings.

Give significant weight to positive customer reviews and recommendations, as these reflect the company’s ability to deliver quality work on schedule.


In conclusion, handrails and balustrades, whether in domestic or commercial settings, serve a dual purpose of safety and aesthetics.

Their fabrication relies heavily on the mastery of welding techniques like MIG and TIG, and the judicious choice of materials like stainless steel, mild steel, and aluminium.

Choosing a professional welding company with a comprehensive range of services, recognized qualifications, extensive experience, and positive customer reviews ensures that your handrail and balustrade project is in capable hands, guaranteeing safety, durability, and design excellence.